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TUNÇMAKSAN
Chain Sprocket
PRODUCT INFO

Chain Sprocket

Chain sprockets are toothed wheels designed to mesh with a chain, transmitting rotary motion between shafts.
CAPACITY
Ø 10 — 3100 mm
MODULE/STANDARD
Mn 0.5 — 25.4
TYPE
ANSI / ISO
EVALUATION

Chain Sprocket advantages and important considerations

Advantages

  • Provides high power transmission capacity, with large forces transferred between teeth.
  • Can transmit power and motion over long distances.
  • Suitable for custom production tailored to different applications and customer requirements.
  • Can be used in open air — unaffected by weather conditions.
  • Low maintenance cost thanks to minimal lubrication requirement.

Important Considerations

  • Generates some noise and vibration.
  • Can wear and stretch over time, reducing performance and efficiency.
  • Due to the pitch structure, motion is not transmitted at a constant speed.
  • Since they do not operate at high speeds, very high manufacturing precision is not required.
MANUFACTURING PROCESS

Chain Sprocket how is it manufactured?

01 / METHOD

Profile Design

Pitch, number of teeth, diameter, tooth shape and hub style are calculated based on ANSI or ISO standards.

02 / METHOD

Gear Blank Cutting

Turning, milling, forging or casting produces the desired shape.

03 / METHOD

Tooth Generation

Hobbing, shaping, milling or broaching methods are used.

04 / METHOD

Surface Finishing

Grinding, honing, lapping or shaving improves accuracy and reduces noise and wear.

05 / METHOD

Hardening

Carburizing, nitriding, induction or surface hardening is applied.

06 / METHOD

Inspection & Testing

Dimensional, profile, pitch and runout measurements together with hardness tests are used for quality control.

TECHNICAL INFO

Chain Sprocket calculation formulas

Symbol Name Formula Definition
m Normal Module m = d / Z Ratio of pitch diameter to number of teeth
d Pitch Diameter d = m × Z The circle passing through the contact points
da Tip Diameter da = d + 2m The circle passing through the outermost points
df Root Diameter df = d − 2,5m The circle passing through the innermost points
p Pitch p = m × π Distance between two adjacent teeth
i Speed Ratio i = n1 / n2 = Z2 / Z1 Ratio of angular speeds
P Power Transmission P = T × n / 9550 Power transmitted by the system
AREAS OF USE

Chain Sprocket in which sectors is it used?

Chain sprockets are produced to ANSI and ISO standards and used in motorcycles, bicycles, automotive timing systems, conveyors, lifting equipment, and many industrial drive systems.
Belt Sprockets
Bicycle Sprockets
Conveyor Sprockets
Motorcycle Sprockets
Industrial Machine Sprockets
Automotive Sprockets
Garage Door Sprockets
Hoist Sprockets
Reduction Gear Sprockets
Marine Sprockets
Engine Timing Sprockets
Textile Machine Sprockets
Transmission Sprockets
Crawler Vehicle Sprockets
GALLERY

Production samples

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Other gear types we manufacture

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